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KFRDRY02 -- Retrofit Motor for Oblique Seat Valves (Remote Control)

KFRDRY02

Product Description

The motor drive for oblique seat valves (KFR valves) enables retrofitting of existing and already installed shut-off valves into remotely controllable intelligent devices, without interrupting the water supply or cutting into the water pipe.

The motor is powered by a 12 V power supply and is fully water and dust protected (IP67) up to the power supply. Optionally, a battery pack is available for mains-independent power supply.

Various adapter rings and a sophisticated coupling system allow the motor to be used on all modern oblique seat valves from DN15 to DN32. Thanks to an additional water sensor that plugs directly into the device, the motor can be used for leak protection without any wireless connection whatsoever.

Control: Via a remote interface unit (DRYLWE02) with a robust LoRa radio link.

  • Closed contact -- Valve closes
  • Open contact -- Valve opens

Motor Drive Components

Abbr.ComponentImage
HHandwheelHandwheel
KInner couplerCoupler
AxAdapter rings (A1--A4)Adapter Rings
D1, D2Spacer rings (12 mm, 24 mm)Spacer Rings
WsBall bearing seatBall Bearing Seat
MMotor with buttonMotor
GEnclosureEnclosure
NRetaining bracketRetaining Bracket

Motor Drive Assembly

Mounting on the Shut-Off Valve

Motor Drive Assembly
  1. Loosen the screw in the center of the handwheel
  2. Remove the handwheel
  3. Select adapter A1--A4 (M17, M22, M27, M30)
  4. Place ball bearing seat W1--W3 onto the spindle (6x6, 7x7, 8x8 mm)
  5. Secure the ball bearing seat with a screw
  6. Add spacer rings D1/D2 if needed (12 or 24 mm, combinable to 26 mm)
  7. Place the enclosure
  8. Insert the inner coupler (transparent enclosure allows visual verification)
  9. Secure the retaining bracket around the pipe with cable ties
  10. Place the motor head onto the enclosure
Mind the Gears

When placing the motor head, ensure that the gears mesh correctly. If there is resistance, rotate the motor slightly.

Wilhelm Ewe GmbH Valves

EWE Valve Adapter

Insert the split ring (E1+E2) into the 24 mm spacer ring instead of an adapter. Place the small spacer ring (DE) under the ball bearing seat for the grease chamber.

Custom Adapter

If no suitable adapter is available for the valve seat, one must be custom-fitted. Select an adapter that fits over the valve seat and fill the gap with two-component epoxy resin (included with the motor):

  1. Cut off a piece of the compound with a utility knife
  2. Knead until a uniform color is achieved
  3. Fill the gaps between adapter ring and valve base
  4. Once the resin has cured, use the now custom-fitted adapter ring
Making the Resin Removable

The resin will adhere firmly to the valve. If this is not desired, it helps to lightly coat the valve with oil. This makes the cured adapter ring easy to remove.

Similarly, a ball bearing seat can be custom-fitted for a valve spindle with less than 6x6 mm square. Please ensure that the spindle is fitted exactly concentrically in the ball bearing seat.

Setting the End Positions

After the motor is mounted and powered, it must determine the correct end positions for OPEN and CLOSED:

  1. Manually turn the valve to the OPEN position before mounting the motor for the first time. The optimal OPEN position is approximately 2 turns toward CLOSED after reaching the stop in the OPEN direction (counterclockwise).
  2. Supply power to the motor.
  3. Press the button once briefly. The motor briefly moves in both directions and detects whether it is in the OPEN or CLOSED position. The LED color indicates the detected position.
  4. On the first CLOSE command (via button press or control command), the motor drives to the full CLOSED stop and then turns back very slightly -- this seal relief protects the rubber seal in the valve.
Before First Start

The motor must be in the OPEN position when first powered on, so that automatic calibration functions correctly.

Enabling/disabling seal relief:

If the rubber seal has become brittle due to prolonged closure or aging, the slight reverse rotation may cause a leak. The function can therefore be disabled:

  • Via button: Hold for 6 seconds (6x buzzer), then release
    • 2x beep + 2x green LED = active (factory setting)
    • 3x beep + 3x green LED = disabled

Once the end positions are detected, the motor no longer drives hard against the endpoints but counts the rotations and approaches the endpoints gently.

External Wired Water Sensor

An optional wired flood sensor can be connected to the device. There is a connector on the power cable near the motor. Remove the blue rubber plug and plug in the sensor. Please push the connector firmly to ensure a waterproof connection.

When the sensor head detects water:

  • Audible alarm sounds
  • Valve closes automatically
  • Red LED flashes (alarm)
  • Alarm message is transmitted via radio

Once the sensor head is free of water, the alarm can be cleared:

  • Hold button for 2 seconds, or
  • Via radio (app or control signal)

On-Device Operation

The device has a single button with a built-in tri-color LED. To toggle the valve, you can click the button or hold it for several seconds. The motor beeps every second as a counting aid.

info

The device is designed for outdoor use and prevents malfunctions caused by water droplets on the button. Therefore, please press the contactless button firmly, even for a short click.

Button Operation

ActionFunction
1x clickToggle motor (open / close)
Hold 2 secDeactivate alarm
2x clickSend status report
3 sec + 1 clickEnable button lock
3 sec + 3 clicksDisable button lock
4 sec + 1 clickMotor stays closed after sensor alarm (factory setting)
4 sec + 2 clicksMotor reopens immediately after sensor alarm
6x clickSeal relief on/off (2x beep + green = active, 3x beep + green = disabled)
10 sec + 5 clicksFull motor reset (3x beep + 3x red LED = OK)

LED Signals

LEDMeaning
Green slow flashingValve open
Red slow flashingValve closed
Red+green fast flashingMotor is moving
Red flashingAlarm
Red triple flashingMotor is blocked
Yellow flashingSearching for radio network connection

Connecting to External Wireless Control

Control is performed via the included Dry Contact Controller (DRYLWE02). All information on usage and connection to switching contacts can be found in the DRYLWE02 manual.

Package Contents

  • Motor with power cable (150 cm)
  • 4x adapter rings (M17, M22, M27, M30)
  • 3x ball bearing seats (6, 7, 8 mm)
  • Spacer ring + split ring for Ewe valves
  • Bracket + 2 cable ties
  • Main enclosure + internal coupler
  • 2x spacer rings (12 mm, 24 mm)
  • Wired water sensor
  • Dry Contact Controller (DRYLWE02)
  • Power supply (150 cm)
  • Replacement handwheel
  • 57 g epoxy resin
  • User manual

Technical Specifications

Motor Drive

ParameterValue
SKUKFRDRY02
Speed15 rpm, max. 40 s open/close
Power10.95 W
Gearbox1:704, max. 4.5 Nm
Noise<50 dB
AdaptersM17, M22, M27, M30
Valve spindle58--135 mm
Pipe diameterDN15--DN32
Weight380--420 g
Dimensions70 x 170--195 mm
Motor~400 mA, standby ~50 mA (12V)
Protection ratingIP67 (power supply IP20)
Operation-20 to +60 °C
Storage-30 to +70 °C
Minimum wall clearance35 mm
Vertical clearance required175 mm above pipe diameter
Vibration<10 dB

Radio Communication

ParameterValue
Radio Motor / ControllerLoRa P2P, SF9, EU868, >1 km

Additional Information